Sanymetal offers design opportunity . . . a method to specify and order the type, materials, color and combinations to meet your criteria for strength, corrosion resistance, in-place costs and design.

Specify the design type (Section 1), select the material for doors, panels and pilasters from Section 2, 3 and 4. For example: Sanyplastic panels can be installed with steel pilasters, stainless steel panels with baked enamel pilasters, or normal homogeneous materials can be used depending upon preference.

Possible combinations are virtually unlimited for top performance, durability, lowest maintenance and proven Sanymetal value. Complete specifications available on request.

BAKED ENAMEL

1. TYPE
Academy toilet compartments shall be Acrylic Coated Academy type as manufactured by Sanymetal.

Century toilet compartments shall be Acrylic Coated Century type as manufactured by Sanymetal.

Normandie toilet compartments shall be Acrylic Coated Normandie type as manufactured by Sanymetal.

2. DOORS
Shall be 1" thick with two sheets of #22 Galvanized-Bonderized steel enclosing sound-deadening Bridgecore. All formed edges shall be welded every 18" and sealed with a surrounding oval-crown lock strip, mitered, welded and finished at the corners.

Standard door size, other than "handicapped," is 24".

3. PANELS
Academy, Century and Normandie shall be 1" thick with two sheets of #22 Galvanized-Bonderized steel enclosing sound-deadening Bridgecore. All formed edges shall be welded every 18" and sealed with a surrounding oval-crown lock strip, mitered, welded and finished at the corners.

4. PILASTERS
Academy pilasters shall be 1-1/4" thick with two sheets of acrylic coated #20 gauge Galvanized-Bonderized steel welded and finished as specified for Baked Enamel doors. Pilaster bases shall be attached with floor stirrups and leveling bolts to secure for anchorage. Pilaster tops shall be overhead braced the full perimeter of the installation with 1" x 1-1/2" anodized aluminum anti-grip headrail bracing.

Century pilasters shall be 1-1/4" thick with two sheets of #18 gauge, Galvanized-Bonderized steel welded and finished as specified for baked enamel doors. Pilaster to be secured with 3/8" bolts to overhead member (by others) in accordance with details shown. Not recommended for ceiling heights exceeding 9'0".

Normandie pilasters shall be 1-1/4" thick with two sheets of #18 gauge, Galvanized-Bonderized steel welded and finished as specified for baked enamel doors. Pilaster to be secured with 3/8" bolts and expansion shield in accordance with details shown.

5. HARDWARE
a. Top hinge pin shall be secured at three points with all doors hinge fittings fully flush with face plates of the door.

b. Each door shall be equipped with chrome-plated cast alloy coat hook and bumper. Sanymetal concealed latch #8800 with bolt of stainless steel permitting exterior access, a one piece chrome-plated stop and keeper and #7961 concealed controlled power bearing gravity hinge.

c. The door shall be adjustable to permit rest position at any angle within a 270° arc and the weight at all times shall be carried by a power bearing with all moving parts concealed within the door thickness.

d. Pilaster hinge brackets shall be chrome-plated zamac alloy and thru-bolted to the pilaster.

e. Floor and ceiling connections shall be concealed with a one piece 304 stainless steel theftproof plinth.

f. Chrome-plated zamac stirrup brackets shall be used to attach panels and pilasters.

6. FINISH
Finish shall consist of base metal coating and a finish color coat of thermo-setting acrylic enamel applied electrostatically in a pressurized, dust free atmosphere, baked on to produce a uniform, smooth lustrous protective finish.

7. COLOR
Colors shall be . . . (Sanymetal number and color name). (Any two colors for contrasting pilaster/panels and doors may be specified.)

8. CERTIFICATION
A certificate of compliance shall be attesting that all materials are in accordance with Sanymetal’s preceding specifications.

STAINLESS STEEL

1. TYPE
Academy toilet compartments shall be stainless steel Academy type as manufactured by Sanymetal.

Century toilet compartments shall be stainless steel Century type as manufactured by Sanymetal.

Normandie toilet compartments shall be stainless steel Normandie type as manufactured by Sanymetal.

2. DOORS
Shall be 1" thick with two sheets of #22 gauge, 304 18-8 stainless steel enclosing sound-deadening Bridgecore. All formed edges shall be welded every 18" and sealed with a surrounding oval-crown lock strip, mitered, welded and finished at the corners.

Standard door size, other than "handicapped," is 24".

3. PANELS
Academy, Century and Normandie shall be 1" thick with two sheets of #22 gauge, 304 18-8 stainless steel enclosing sound-deadening Bridgecore. All formed edges shall be welded every 18" and sealed with a surrounding oval-crown lock strip, mitered, welded and finished at the corners.

4. PILASTERS
Academy pilasters shall be 1-1/4" thick with two sheets of #20 gauge, 304 18-8 stainless steel welded and finished as specified for Stainless doors. Pilaster bases shall be attached with floor stirrups and leveling bolts to secure for anchorage. Pilaster tops shall be overhead braced the full perimeter of the installation with 1" x 1-1/2" anodized aluminum anti-grip headrail bracing.

Century pilasters shall be 1-1/4" thick with two sheets of #18 gauge, stainless steel welded and finished as specified for Stainless doors. Pilaster to be secured with 3/8" bolts to overhead member (by others) in accordance with details shown.

Normandie pilasters shall be 1-1/4" thick with two sheets of #18 gauge, stainless steel welded and finished as specified for baked enamel doors. Pilaster to be secured with 3/8" bolts and expansion shield in accordance with details shown.

5. HARDWARE
a. Top hinge pin shall be secured at three points with all chrome-plated doors hinge fittings fully flush with face plates of the door.

b. Each door shall be equipped with chrome-plated cast alloy coat hook and bumper, Sanymetal concealed latch #8800 with bolt of stainless steel permitting exterior access, a one piece chrome-plated stop and keeper and #7961 concealed controlled power bearing gravity hinge.

c. The door shall be adjustable to permit rest position at any angle within a 270° arc and the weight at all times shall be carried by a power bearing with all moving parts concealed within the door thickness.

d. Pilaster hinge brackets shall be chrome-plated zamac alloy and thru-bolted to the pilaster.

e. Floor and ceiling connections shall be concealed with a one piece 304 stainless steel theftproof plinth.

f. Chrome-plated zamac stirrup brackets shall be used to attach panels and pilasters.

6. FINISH
All stainless steel units shall be #4 finish and shall be paper covered for protection during shipment and installation.

7. COLOR
Color shall be 304 stainless steel, #4 finish.

8. CERTIFICATION
A certificate of compliance shall be attesting that all materials are in accordance with Sanymetal’s preceding specifications.

SANYPLASTIC

1. TYPE
Academy toilet compartments shall be Plastic Laminate Academy type as manufactured by Sanymetal.

Century toilet compartments shall be Plastic Laminate Century type as manufactured by Sanymetal.

Normandie toilet compartments shall be Plastic Laminate Normandie type as manufactured by Sanymetal.

2. DOORS
Shall be constructed of Industry Standard plastic laminate NEMA approved, laminated under heat and pressure to a solid 45 lb. density flakeboard core. Finished Doors shall be 1" thick.

Standard door size, other than "handicapped," is 24".

3. PANELS
Shall be 3/4" thick and of the same construction, finish and performance standards as for Sanyplastic doors (section 2 above).

4. PILASTERS
Academy pilasters shall be 1-1/4" thick of same construction, finish and performance as for Sanyplastic doors. Pilasters shall be secured to floor by means of a 1/4" thick anchor bar mechanism and shall be secured and leveled by using 3/8" bolts and nuts-tension/compression mounted. Pilasters shall be braced with extruded, anodized aluminum anti-grip headrail and wall return.

Century pilasters shall be 1-1/4" thick of the same construction, finish and performance as for Sanyplastic doors. Pilaster shall be secured to overhead support member (furnished by others), by means of 1/4" thick anchor bar mechanism, and shall be secured and leveled by using 3/8" bolts and nuts-tension/compression mounted. Steel core pilasters recommended for ceiling heights exceeding 8'6".

Normandie pilasters shall be 1-1/4" thick of same construction, finish and performance as for Sanyplastic doors. Pilasters shall be secured to floor by means of 1/4" thick anchor bar mechanism and shall be secured and leveled by using 3/8" bolts and nuts-tension/compression mounted.

5. HARDWARE
Doors: Shall be equipped with Sanymetal #6101 top hinge recessed into door 2" from top with pin supported in door above and below top hinge bracket. Lower hinge shall be Sanymetal #6100 controlled power bearing consisting of Zytel cams under spring tension. Door width shall be carried by power bearing only, not on the cams. Door cycling shall be on a level plane and shall be operable and adjustable to any angle within a 270° arc.

Brackets: For panels and pilasters shall be chrome-plated zamac.

Operation: A power bearing shall carry the door weight. All moving parts shall be concealed within the 1" door thickness.

Accessories: Attachment and Construction. Hinge brackets shall be non-ferrous chrome-plated stirrup type attached to the pilaster by means of through bolts. Top hinge bracket shall be Sanymetal #7361, bottom hinge bracket to be Sanymetal #7360.

Door keeper and stop shall be Sanymetal, chrome-plated No. 2501 keeper and No. 2500 stop with rubber bumper locked into place. Door latch shall be Sanymetal No. 7431 non-ferrous, chrome-plated slide latch. Pilaster base shall be 3" high, No. 304 stainless steel, polished finish to conceal floor (or ceiling) connections.

6. FINISH
All units shall be made of Sanyplastic plastic laminate. All wood grain panels larger than 57-1/4" will have horizontal grain, unless vertical splicing is required.

7. COLOR
Color shall be from current Sanyplastic color section. Any two colors may be combined.

8. CERTIFICATION
A certificate of compliance shall be attesting that all materials are in accordance with Sanymetal’s preceding specifications.

Use of this product in showers or areas subject to hose-down maintenance is not recommended. Sanymetal recommends rust-proof Phenolic, or Stainless Steel for these environments.

SANYPHENOLIC

1. TYPE
Academy toilet compartments shall be Solid Phenolic Core (SPC) Academy type as manufactured by Sanymetal.

Century not recommended

Normandie not recommended

2. DOORS
Shall be 3/4" thick solid phenolic core with high pressure melamine color surface on faces. Edges shall be burnished and slightly rounded.

Standard door size, other than "handicapped," is 24".

3. PANELS
Academy shall be 1/2" thick solid phenolic core with high pressure color surface on faces. Edges shall be burnished and slightly rounded.

4. PILASTERS
Academy shall be 1-1/4" thick solid phenolic core with high pressure color surface on faces. Edges shall be burnished and slightly rounded.

Headrail shall be heavy duty aluminum extrusions, anodized with anti-grip configuration, and shall be fastened to the pilaster tops.

5. HARDWARE
Hinges shall be fabricated from 11 gauge stainless steel, one piece leaf, for surface mounting. Hinge shall be equipped with one piece 3/8" stainless steel pintle extending the full height of the hinge. Upper and lower hinge are to both be cam operated, with the one piece pintle: Sanymetal #7280/81.

Coat hook and bumper to be stainless steel 14 gauge #7267.

Door strike and keeper shall be 14 gauge stainless steel, Sanymetal #7269/7270.

Bracket for wall and partition attachment shall be 14 gauge stainless steel.

Pilaster shall be attached to the floor by means of an 11 gauge stainless steel footer, with provisions for leveling, attached to two 3/8" diameter stainless steel studs set into expansion shields. The floor connections are to be covered by a 4" high stainless steel shoe, #4 finish. Aluminum bracket not available for phenolic material.

6. FINISH
Melamine color surface on material face, edges burnished.

All wood grain panels larger than 57-1/4" will have horizontal grain.

7. COLOR
Color shall be selected from the manufacturer’s high pressure Sanyplastic color chart. The colors available shall be the same as offered for Sanyplastic partitions.

8. CERTIFICATION
A certificate of compliance shall be attesting that all materials are in accordance with Sanymetal’s preceding specifications.

SANYPOLY

1. TYPE
Academy toilet compartments shall be Solid Polymer Academy type as manufactured by Sanymetal.

Century not recommended

Normanie not recommended

2. DOORS
Doors shall be 58" high, 1" thick, single component construction, Solid Polymer.

Standard door size, other than "handicapped," is 24".

3. PANELS
Panels shall be 58" high, 1" thick, single component construction, Solid Polymer.

4. PILASTERS
Pilasters shall be 82" high, 1" thick, single component construction, fitted with an 11 gauge stainless steel footer for attachment to min. 3/8" floor studs and expansion shields.

Headrail shall be heavy duty aluminum extrusions, anodized with anti-grip configuration, and shall be fastened to the pilaster tops.

5. HARDWARE
Hinges shall be fabricated from 11 gauge stainless steel, one piece leaf, for surface mounting. Hinge shall be equipped with one piece 3/8" stainless steel pintle extending the full height of the hinge. Upper and lower hinge are to both be cam operated, with the one piece pintle: Sanymetal #7280/81.

Coat hook and bumper to be stainless steel 14 gauge #7267.

Door strike and keeper shall be 14 gauge stainless steel, Sanymetal #7269/7270.

Door latch to be slide type, 14 gauge stainless steel. Sanymetal #7231.

Panel brackets to wall pilasters to be heavy duty aluminum, anodized and polished with 3 brackets per connection: (Optional) Full height aluminum brackets with mill finish can be specified if required.

Pilaster shoe 4" high stainless steel shoe, #4 finish.

(Optional) Heatstrips to be applied to the bottom edges of panels and doors are available in both aluminum or stainless steel to prevent burning.

6. FINISH
Panels, doors and pilasters shall be fabricated from Polymer resin, which forms a single component section, waterproof and non-absorbent, with a self-lubricating surface.

7. COLOR
Color shall extend throughout the entire thickness of all the components. Colors shall be selected from the manufacturer’s standard polymer colors.

8. CERTIFICATION
A certificate of compliance shall be attesting that all materials are in accordance with Sanymetal’s preceding specifications.

Sanymetal provides a one-year warranty against workmanship and defects–not against inherent physical characteristics of the solid polymer material such as sagging/warpage due to lack of rigidity.

Note: Sanymetal reserves the right to improve, modify, or change its material and specifications at any time in such a manner as it may consider necessary or advisable, and to discontinue the manufacture and sales of any product without notice.


 
 

Sanymetal®
A CRANE PLUMBING COMPANY
2780 South Hwy. 1247
Somerset, KY 42501
Phone: (606) 678-2700
Fax: (800) 832-7994
Email: sanymetal@craneplumbing.com

 

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